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BoxQuote

Corrugated box cost calculator

Box ka rate kaise nikaale

Price any regular slotted carton in a minute: blank size, box weight, cost build-up, price per box and per kg, price breaks and what a kraft hike does to your margin.

Box

Units

Regular slotted carton (RSC). Enter inside dimensions.

mm
mm
mm
pcs
mm

Usually 30–40 mm

Board

Ply
Paper per layer
LayerGSMBFFluteKraft ₹/kg
Top liner–
Flute 1
Middle liner–
Flute 2
Inner liner–
Flute take-up factors

How many metres of flute paper go into one metre of board. These are typical values. Use your own if you know them.

Rates

%

Trim and process

₹/kg

Power, starch, labour

₹/box
Printing
₹/box
₹

One-time, spread over the order

₹

0 for ex-works

pcs

Price

%

Share of selling price

Confirm the GST rate for HSN 4819 with your CA. It changed in September 2025.

Price per box

₹19.55

Per kg

₹62.03

5,000 boxes: ₹97,750.00 + 5% GST = ₹1,02,637.50

L 300 mmW 200 mmL 300 mmW 200 mmBlank length 1035 mmDeckle 350 mm
Blank (sheet) size
1035 mm × 350 mm
Board GSM
870 g/m²
Box weight
315 g
Paper for this order
1,655 kg

Cost build-up per box

Paper₹11.98
Wastage₹0.60
Conversion₹2.87
Printing and plate₹1.00
Glue / stitching₹0.35
Freight₹0.00
Cost per box₹16.79
Margin (14%)₹2.76
Price per box₹19.55

Price breaks

Only the plate share changes with quantity.

QuantityPrice / boxOrder incl. GST
1,000₹20.90₹21,945.00
2,500₹19.90₹52,237.50
5,000₹19.55₹1,02,637.50
10,000₹19.35₹2,03,175.00

Kraft moved?

₹/kg

If kraft rises by ₹2.00/kg, cost rises by ₹0.66 per box. Keep the same margin by charging ₹20.30.

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How the box cost is calculated

  1. Blank size. Blank length = 2 × (length + width) + glue flap. Blank width (deckle) = height + width.
  2. Board GSM. Add the GSM of every layer. Multiply fluted layers by the take-up factor first.
  3. Box weight. Blank area in m² × board GSM ÷ 1000.
  4. Paper cost. Blank area × sum of (GSM × take-up × kraft rate) ÷ 1000.
  5. Add the rest. Wastage as a percent of paper, conversion per kg of box, printing, plate cost spread over the order, stitching or gluing, and freight per box.
  6. Price. Cost ÷ (1 − margin), rounded to the nearest 5 paise.

Worked example

A 5 ply box, 300 × 200 × 150 mm inside, 150 GSM 18 BF paper on all layers at ₹38/kg, B and C flutes, 5,000 boxes, 1 colour print.

Box ka rate kaise nikaale

Pehle box ki andar ki size (L × W × H) lijiye. Sheet ki lambai = 2 × (L + W) + joint flap, aur chaudai = H + W. Har layer ka GSM jodiye; flute wali layer ko take-up factor se guna kijiye. Isse box ka wazan nikalta hai. Wazan ko kraft rate se guna karke paper ka kharcha, phir wastage, conversion, printing aur stitching jodiye. Yeh aapki cost hai. Cost ko (1 − margin) se bhaag dijiye, yeh aapka rate hai.

Questions

What is the formula for corrugated box cost?

Cost per box = paper cost + wastage + conversion + printing + glue + freight. Paper cost = blank area (m²) × sum of (GSM × take-up × kraft rate) ÷ 1000. Price = cost ÷ (1 − margin).

How do I calculate the weight of a corrugated box?

Box weight (kg) = blank area (m²) × board GSM ÷ 1000. Board GSM adds up every layer, with fluted layers multiplied by their take-up factor.

What is flute take-up factor?

Fluted paper is wavy, so one metre of board uses more than one metre of flute paper. Typical factors are A 1.50, C 1.45, B 1.35 and E 1.25. Use your corrugator's own figures if you have them.

How do I convert price per box to price per kg?

Price per kg = price per box ÷ box weight in kg. The calculator shows both so you can answer buyers who ask either way.

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